无粘结剂氟铝酸铯触变性钎剂膏的制备及其钎焊性能分析

Preparation and brazing properties of binder-free thixotropic cesium fluoroaluminate flux paste

  • 摘要:
    目的 针对传统有机载体钎剂膏在铝合金钎焊中易产生碳残留,以及常规钾基钎剂在焊接含镁铝合金时易发生“镁中毒”导致润湿失效的问题,
    方法 本文制备了一种具有自触变性的无粘结剂氟铝酸铯(Cs-Al-F)中温钎剂膏。通过调控湿法合成的反应pH值与原料配比,获得了Cs2AlF5·H2O与CsAlF4·2H2O复合物相,该钎剂膏不含任何有机溶剂与增稠剂,依靠晶体间的水合作用呈现优异的切稀触变性,完全避免了钎焊过程中的碳化黑斑问题。
    结果 以6061铝合金为研究对象,证实了该铯基钎剂能有效抵抗Mg元素的干扰,在430 ℃熔点下实现钎料铺展面积达307 mm2。接头力学测试表明,断裂均发生在母材处,抗拉及抗剪强度分别达到134.68 MPa和185.97 MPa。
    结论 本研究为高附加值、复杂结构含镁铝合金构件的精密钎焊提供了理论依据与材料解决方案。

     

    Abstract: Objective To address carbon residue issues associated with traditional organic-vehicle flux pastes during aluminum alloy brazing, and the wetting failures caused by “magnesium poisoning” when using conventional potassium-based fluxes on Mg-containing aluminum alloys. Methods A binder-free, medium-temperature cesium fluoroaluminate (Cs-Al-F) flux paste with self-thixotropic properties was developed. By optimizing the reaction pH and raw material ratios during wet chemical synthesis, a composite phase of Cs2AlF5·H2O and CsAlF4·2H2O was synthesized. Free from organic solvents and thickeners, the paste exhibits excellent shear-thinning thixotropy driven by intercrystalline hydration, completely eliminating carbonized black spots during the brazing process. Results Brazing tests conducted on 6061 aluminum alloy base metals confirmed the efficacy of this cesium-based flux in resisting Mg interference, achieving a filler metal spreading area of 307 mm² at 430 °C. Mechanical evaluations revealed that joint fractures occurred exclusively within the base metal, with tensile and shear strengths reaching 134.68 MPa and 185.97 MPa, respectively. Conclusion This study offers both a theoretical foundation and a novel material solution for the precision brazing of high-value-added, complex-structured Mg-containing aluminum alloy components.

     

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