低功率激光焊接技术在船舶建造领域的应用

Application of low-power laser welding technology in the ship construction field

  • 摘要:
    目的 为满足船舶轻量化、精密化建造的迫切需求,该研究开展了低功率激光焊接技术在船舶建造中的应用探索。
    方法 针对船舶典型材料,开展了EH36碳钢与L907A钢的激光焊接试验,分析了关键工艺参数对焊缝成形的影响规律。在此基础上,以船舶轻围壁、附壁风管等典型薄壁结构为应用场景,开展了模拟体的焊接试验,量化评估焊后的变形行为。
    结果 研究结果表明,合理匹配工艺参数可显著提升焊缝成形质量,焊缝表面美观,内部质量可靠,其中激光功率对熔深影响尤为显著。试验发现,采用对称焊接顺序可有效调控热量分布,能显著抑制大型构件的焊接变形,最大程度保持结构的尺寸稳定性。
    结论 低功率激光焊接技术在船舶薄壁结构焊接中具有优异的变形控制能力与工艺稳定性,该研究为该技术在船舶行业的标准化与工程化应用提供了重要的工艺数据与实践依据。

     

    Abstract: Objective To meet the urgent demands for lightweight and precision shipbuilding, this study conducted an exploration of the application of low-power laser welding technology in ship construction. Methods Laser welding tests were conducted on typical ship materials, including EH36 carbon steel and L907A steel. The influence of key welding parameters on weld formation was analyzed. On this basis, taking typical thin-walled structures such as light bulkhead and wall-attached air duct in ships as application scenarios, simulator welding tests were carried out to quantitatively evaluate post-weld deformation behavior. Results The research results indicate that reasonable matching of welding parameters can significantly improve weld formation quality, resulting in an aesthetically pleasing weld surface and reliable internal quality, among which laser power has a particularly significant effect on penetration depth. The experiments found that adopting a symmetric welding sequence can effectively regulate heat distribution, significantly inhibit welding deformation of large-scale components, and maximize the maintenance of structural dimensional stability. Conclusion Low-power laser welding technology exhibits excellent deformation control capability and process stability in the welding of thin-walled ship structures. This study provides important process data and practical foundation for the standardization and engineering application of this technology in the shipbuilding industry.

     

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