水电用1 000 MPa高强韧钢热影响区的组织与性能

Microstructure and properties of heat affected zone of 1 000 MPa high-strength and high-toughness steel for hydropower

  • 摘要:
    目的 旨在保证1000 MPa水电用钢焊接接头性能可靠性,为工程应用提供理论与技术支撑。
    方法 通过探究1000 MPa水电用钢在经过二次热循环下临界再热粗晶区组织和性能的演变规律与机制,明确焊接热影响区性能的薄弱位置。采用热模拟试验机构建热影响区组织并对试样进行力学性能分析,通过室温拉伸试验和−40 ℃冲击试验对比不同热循环条件下热影响区的性能差异。通过扫描电子显微镜、金相显微镜对母材和热影响区的微观组织、晶粒度及冲击断口形貌进行分析。
    结果 结果表明,细晶热影响区与粗晶热影响区的屈服强度相当(980 MPa±10 MPa),均高于临界再热粗晶区(860 MPa)。细晶热影响区和粗晶热影响区的抗拉强度亦相当(1070 MPa±10 MPa),均高于临界再热粗晶区(931 MPa)。细晶热影响区的低温冲击吸收能量最高(192 J),粗晶热影响区居中(105 J),临界再热粗晶区最差(62 J)。
    结论 由于临界再热粗晶区的晶粒粗大及原粗晶热影响区组织发生部分奥氏体化,冷却后形成了混合结构。与细晶热影响区相比,临界再热粗晶区起裂能量下降24%,扩展能下降81%,强度和冲击性能均显著下降。

     

    Abstract: Objective The aim is to ensure reliability of the welding joint performance of 1000 MPa hydropower steel, providing theoretical and technical support for engineering applications. Methods The evolution law and mechanism of microstructure and properties of inter critical coarse grained heat affected zone of 1000 MPa hydropower steel under secondary thermal cycling are explored, the weak positions of welding heat affected zone performance are identified. The thermal simulation test machine is used to establish microstructure of heat affected zone and analyze mechanical properties of the samples. The performance differences of the heat affected zone under different thermal cycling conditions are compared through room temperature tensile test and −40 ℃ impact test. The microstructure, grain size and impact fracture morphology of the base material and heat affected zone are analyzed by scanning electron microscopy and metallographic microscope. Results The results show that the yield strength of fine grain heat affected zone is equivalent to that of coarse grain heat affected zone (980 Mpa±10 MPa), and both are higher than that of inter critical coarse grained heat affected zone (860 MPa). The tensile strength of fine grained heat affected zone and coarse grained zone is also comparable (1070 Mpa±10 MPa), both are higher than the inter critical coarse grained heat affected zone (931 MPa). The low temperature impact absorbed energy is highest in the fine grained heat affected zone (192 J), middle in the coarse grain heat affected zone (105 J), and worst in the inter critical coarse grained heat affected zone (62 J). Cnclusion Due to the coarsening of grains in the inter critical reheating coarse grained zone and partial austenitization of the original coarse grained heat affected zone structure, a mixed structure is formed after cooling. Compared with the fine grained heat affected zone, the initiation energy of inter critical coarse grained heat affected zone decreases by 24%, the expansion energy decreases by 81%, and the strength and impact performance are significantly reduced.

     

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