国内外ERNiCrMo-4焊丝焊接接头组织及力学性能

Microstructure and mechanical properties of welded joints prepared with domestic and international ERNiCrMo-4 welding wires

  • 摘要:
    目的 针对液化天然气储罐用9Ni钢焊材长期依赖进口的问题,该研究对比分析了国产与进口ERNiCrMo-4镍基焊丝焊接接头的显微组织及力学性能。
    方法 以20 mm厚9Ni钢板为基材,采用全自动TIP-TIG焊接工艺,分别测试了金川生产的焊丝(JC)与进口ESAB公司生产的焊丝(ESAB)所形成的接头拉伸性能、低温冲击韧性及弯曲性能,并结合显微组织分析探究了性能差异机制。
    结果 结果表明,国产焊丝杂质元素控制更优(P含量降低42.27%),焊接接头抗拉强度(平均值697 MPa)满足EN 10028-4: 2017标准要求(680~820 MPa),−196 ℃焊缝与热影响区冲击吸收能量分别达121.3 J与161.7 J,较进口焊丝提高了3%和21%,且弯曲性能合格;微观分析表明国产焊丝热影响区晶粒更细小,是其低温韧性优异的主因。
    结论 该研究验证了国产ERNiCrMo-4焊丝可替代进口产品,为9Ni钢焊材国产化提供了技术支撑。

     

    Abstract: Objective To address the long-standing import dependency of welding materials for 9Ni steel in liquefied natural gas storage tank, this study comparatively analyzed microstructure and mechanical properties of welded joints with domestically produced and imported ERNiCrMo-4 nickel-based welding wires. Methods Using 20 mm thick 9Ni steel plates and fully automatic TIP-TIG welding process, tensile properties, cryogenic impact toughness, and bending performance of welded joints with domestic Jinchuan (JC) and imported ESAB (ESAB) welding wires were systematically tested. Microstructural analysis revealed mechanisms behind performance differences. Results Results show that the domestic welding wire exhibits superior impurity control (42.27% lower P content). Welded joints achieved a tensile strength of 697 MPa (mean), meeting the requirements of EN 10028-4: 2017 standard (680~820 MPa). At −196 ℃, impact absorbed energy of weld and heat-affected zone reaches 121.3 J and 161.7 J respectively, exceeding that of imported welding wire by 3% and 21%. All bending tests passed qualification. Microanalysis confirms finer grains in HAZ with domestic welding wire, explaining their enhanced cryogenic toughness. Conclusion This study validates domestic ERNiCrMo-4 welding wire as a viable substitute for imported products, advancing the localization of 9Ni steel welding materials.

     

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