双相不锈钢焊接接头力学性能研究进展

Progress in the study of mechanical properties of duplex stainless steel welded joints

  • 摘要: 双相不锈钢以铁素体与奥氏体双相组织为特征,兼具高强度、良好韧性和优异的耐蚀性能,广泛应用于海洋工程、化工装备及压力容器等领域。焊接作为其制造过程中的关键环节,对组织演变与力学性能具有决定性影响。系统综述了双相不锈钢焊接接头力学性能的研究进展,重点分析了母材、热影响区及焊缝金属的显微组织特征及其对强度、韧性和断裂行为的影响。进一步总结了焊接过程中二次相析出、热循环特征、残余应力分布以及焊材成分匹配等关键因素对接头性能的作用机制。研究表明,焊接引起的组织失衡与脆性相形成是导致力学性能退化的主要原因, 而通过优化焊接工艺参数、改进焊材设计及实施合理的焊后热处理,可显著改善接头的综合性能。旨在为双相不锈钢焊接接头的组织调控与性能优化提供理论依据与工程指导。

     

    Abstract: Duplex stainless steels, characterized by a dual-phase microstructure of ferrite and austenite, combine high strength, good toughness, and excellent corrosion resistance, making them widely applicable in fields such as marine engineering, chemical equipment, and pressure vessels. Welding, as a critical step in their fabrication process, plays a decisive role in microstructural evolution and mechanical properties. This paper systematically reviews recent research progress on the mechanical properties of duplex stainless steel welded joints, with a focus on analyzing the microstructural characteristics of the base metal, heat-affected zone, and weld metal, as well as their influence on strength, toughness, and fracture behavior. It further summarizes the mechanisms by which key factors-such as secondary phase precipitation, thermal cycling characteristics, residual stress distribution, and filler metal composition matching-affect joint performance during welding. Studies indicate that microstructural imbalance and the formation of brittle phases induced by welding are the primary causes of mechanical property degradation. However, comprehensive joint performance can be significantly improved through process control, optimized filler metal design, and post-weld heat treatment. This review aims to provide theoretical foundations and engineering guidance for microstructural regulation and performance optimization of duplex stainless steel welded joints.

     

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